Internal Mixer

Use:

The machine is applicable for plasticating and mixing rubber and plastics.

Features:

1、The internal mixers of this adopt elliptical tangential rotors. The wings and working surfaces of the rotors, the internal surfaces of the mixing chamber, and the working surfaces of the pressing ram device and the discharging device are all coated on with wearable hard alloy by built-up welding method,which are durable and corrosion proof and have a long service life.

2、The rotors, the mixing chamber and the discharging door are all structured with circulating channels to realize the circulation of heat transmission mediums. According to different processing requirements, the mixing materials may be heated by hot steam or cooled by cold water.

3、The mixing chamber is a combined configuration, which is convenient for assembling, disassembling and maintaining. The drop-door discharge device is driven by two reciprocating oil cylinder which directly pull the locking plate to lock the discharge door. The device provides fast discharging and reliable airproof.

4、The rotors are supported by rolling bearings, which are easy to maintain and have a long service life.

5、The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission effciency, lower noise and longer service life.

6、The pressing ram device may be driven by pneumatic cylinder or oil cylinder to press onto the mixing materials to force them equally mixed so as to increase productive effciency. Mated with the electric controller, the pressing ram device can automatically add pressure, release pressure or just keep floating.

7、Both manual and automatic modes are arranged to operate PLC electric system. It is easy to exchange the modes and reliable to operate the controller.


Technical parameters

Type

X(S)M-50

X(S)M-75/40

X(S)M-160

X(S)M-250/20

X(S)M-270

AC Drive

DC Drive

AC Drive

DC Drive

AC Drive

DC Drive

Net     Chamber Volume(L)

50

75

160 142
    (2 wings) (4 wings)

250

270

Working     Volume(L)

35

50

120 105
    (2 wings) (4 wings)

140

188 (4 wings)

Rotating     Speed of Drive Rotor(r/min)

40

5-50

40

30

4--40

20

20/40

4-40

Rotating     Speed Ratioof Rotors

1:1.16

1:1.18

1:1.15

1:1.16

1:1.11

Ram     Pressure on Stocks (Mpa)

0.25-0.32

0.26-0.35

0.36-0.48

0.16-0.21

0.35-0.47

Compressed     Air Pressure(MPa)

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Air   Consumptionm3/h

15

40

70

40

298

Max.   Steam   Pressure (MPa)

0.8

0.8

0.8

0.8

0.8

Cooling     Water Pressure (MPa)

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

Water     Consumption (m3/h)

15

20

45

25

50

Discharging     Device

Hydraulic Drop   Door

Power   (KW)

110

132

160/155

355

520

250

500/1000

1250

Reducer

NGM Planetary   Hardened-gear Speed Reducer

Dual-output   Hardened-gear Speed Reducer

Overall     Dimension (mm)

6100x1600x3610

6830x1930x3800

8900x2800x5050

7600x2500x4000

8540x4000x5560

Weight     (Kg)

10500

15000

31000

26000

50000

49000

Note

All the models may be optionally equipped   with   either pneumatic or hydraulic ram.


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